Reducing Inrush Currents in Data Centres

How Schleifenbauer’s NZVS Technology Protects Your Power Infrastructure. As data centres become more power-dense and sensitive to even the slightest disturbances, controlling how and when power is delivered is just as important as how much is delivered. This is where Schleifenbauer’s Near-Zero Voltage Switching (NZVS) makes a crucial difference — particularly in our Switched and Managed PDU models.

The Hidden Risk: Inrush Currents and Relay Damage

Most IT equipment today includes switch-mode power supplies with large capacitors and EMC filters. These components can cause inrush currents — extremely brief but intense current spikes — during switch-on. In one test from our whitepaper, a simple 65W laptop adapter created a shocking 150 A peak when switched on at the top of the AC sine wave. That’s over 450 times higher than its steady-state operating current.

Such spikes can:

  • Degrade power quality and EMC stability
  • Accelerate wear on cables, fuses and power supplies
  • Permanently damage relay contacts, causing welded or burned contacts after only a few switch cycles

Schleifenbauer’s Solution: NZVS, Bi-Stable Relays and Switching Delay

Schleifenbauer Switched and Managed PDUs are designed to neutralise inrush risks by combining three key technologies:

1. Near-Zero Voltage Switching (NZVS)

Our PDU firmware actively monitors the AC waveform and switches outlets precisely when the voltage crosses zero. This drastically reduces the inrush current — in the same 65W adapter test, switching at the zero point reduced the peak from 150 A down to just 35 A, with no distortion or oscillation.

2. Bi-Stable Relays

Unlike traditional relays that consume power continuously, bi-stable relays only use energy during switching. They also generate significantly less heat and mechanical wear. This means:

  • Lower energy consumption
  • Improved mechanical lifespan
  • Silent and clean switching behaviour, even under load

3. Outlet Switching Delay

Schleifenbauer PDUs allow for programmable switching delays between outlets. This ensures:

  • Gradual startup of multiple devices
  • Avoidance of simultaneous inrush peaks
  • Smoother power ramp-up for high-density rack environments

Why It Matters in Today’s Data Centres

Failing to manage inrush currents effectively can result in:

  • Frequent tripping of upstream protection (breakers or fuses)
  • Damage to mission-critical infrastructure
  • Downtime during commissioning or remote reboot procedures

By integrating NZVS, Schleifenbauer prevents these issues before they occur — making remote switching not just convenient, but safe and reliable.

Summary: A Smarter, Safer PDU

With Schleifenbauer’s Switched and Managed PDU’s, you get:

  • Intelligent outlet-level switching
  • Energy-efficient and reliable bi-stable relay design
  • Protection against high inrush currents
  • Zero-crossing switching for optimal power quality
  • Flexible outlet switching delays for phased boot-up

In a world where uptime is everything, don’t let inrush currents compromise your rack.
Choose Schleifenbauer – engineered for control, built for resilience.

Want to learn more or test it yourself? Email sales@schleifenbauer.eu or call +31 73 523 0256.

Download the Whitepaper

Near Zero Voltage Switching PDU by Schleifenbauer

Tell us your PDU preferences and get your personalized quote within one day, completely obligation-free.

Request a Quote